This machine performs grooving and pre-sealing curling forming for supercapacitor shells. It features automatic centering clamping sleeves to fix capacitors concentrically. The spindle rotates at constant speed driven by motor, while servo motors separately drive grooving rollers and sealing rollers to complete grooving and rotary sealing under stable clamping rotation.
Key Features
- Servo motor & ball screw drive for both grooving and sealing, enabling precise control of feed distance and speed without rebound compared to cylinder drive
- Grooving and sealing dimensions editable via HMI for automatic accurate adjustment
- Variable sealing feeding speed: fast advance followed by slow rolling for neat curling
- Sleeve clamping structure delivers stable fixation, high coaxiality, uniform grooving/sealing and low out-of-roundness
- High-precision linear guide sets ensure stable dimensional tolerance for all forming processes
- PLC + HMI control, easy to integrate into automatic production lines
- Enclosed intelligent safety cover for safe and reliable operation
Technical Specifications
| Applicable Workpieces |
60-series supercapacitors, height 50~204 mm (customizable) |
| Post-sealing Height Tolerance |
±0.05 mm |
| Grooving Position Tolerance |
±0.05 mm |
| Grooving Depth Tolerance |
±0.02 mm |
| Grooving Width |
1.4 mm (optional) |
| Grooving Method |
Mold roller forming |
| Tooling Service Life |
Over 5 million cycles under normal operation |
| Production Capacity |
≥3 pcs/min |
| Equipment Utilization Rate |
98% |
| Adjustable Air Supply Pressure |
0.5~0.7 MPa |
| Power Supply |
Single-phase AC220 V / 50 Hz |
| Rated Power |
2.5 kW |
| Overall Dimension |
Approx. L1100 × W640 × H1700 mm |
| Net Weight |
350 kg |
Applications
- Grooving and pre-sealing curling of supercapacitor shells
- High-precision forming step integrated into automatic production lines
- Flexible production for supercapacitor series of different heights
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