This machine shapes cells of batteries and supercapacitors to compact positive and negative terminals for smooth laser welding with upper and lower current collectors. The four-station shaping structure folds copper and aluminum foils inward regularly to achieve superior forming quality.

Key Features

Four-station shaping folds copper/aluminum foils inward sequentially to avoid short circuits and realize neat foil stacking
Standard short-circuit test function for defective product sorting
Optional resistance test module with adjustable detection range to screen out unqualified cells
Length adjustment equipped with grating scale display for accurate, intuitive and convenient model switching
PLC + HMI control for simple operation
Precision molds ensure accurate cell shaping
Multiple automatic operation modes adaptable to various production scenarios

Technical Specifications

Applicable Workpiece	60 series supercapacitor cells (outer diameter ≈57 mm), length 50~204 mm (customizable)
Adjustable Parameters	Shaping speed, pressure holding time
Max Slide Ram Stroke	30 mm
Length Positioning Precision	±0.03 mm
Shaping Length Tolerance	±0.1 mm
Tooling Service Life	Over 5 million cycles under normal operation
Control System	PLC process control
Production Capacity	≥3 pcs per minute
Equipment Utilization Rate	98%
Power Supply	AC220 V / 50 Hz
Pneumatic Supply	0.5~0.7 MPa
Overall Dimension	Approx. L1100 × W850 × H1700 mm
Net Weight	460 kg

Applications

Automatic electrode terminal shaping for supercapacitor (60 series) cells
Integrated quality sorting with short-circuit/resistance testing in high-volume production lines
Precision length-adjusted cell preparation prior to laser welding

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