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  • Integrated Vacuum Filling, Soaking & Pre-Sealing Machine

Integrated Vacuum Filling, Soaking & Pre-Sealing Machine

Product code : LM-EDE-200         Comments (0)        Add Comment
Marka :  LM Instruments
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This machine integrates electrolyte filling, soaking and pre-heat sealing for batteries and capacitors. The process flow is vacuum pumping - electrolyte filling - soaking - pre-heat sealing, delivering superior dosing precision, consistent electrolyte absorption and high reliability.

Key Features

  • All-in-one design with filling, soaking and pre-heat sealing functions
  • Equipped with ceramic plunger metering pump for ultra-high dosing accuracy and repeatability
  • Vacuum pre-pumping before filling ensures high efficiency, precise measurement and stable operation
  • Chemically resistant hoses for inlet and outlet connections
  • Sealing head pressure adjustable via pressure regulator to meet diverse process requirements
  • Cylinder-driven sealing heads guided by dual linear bushings for smooth movement and precise alignment, guaranteeing seal edge parallelism
  • Compatible with glove box and dry room operation
  • PLC + touchscreen control with flexible parameter setup and high automation
  • Key components: corrosion-resistant SUS304 & SUS316 stainless steel
  • Straight cavity: aluminum welded construction with stable anti-corrosion structure

Technical Specifications

Applicable Cell Size L20-190 mm × W20-190 mm × T0-15 mm
Filling Volume Range 0.2 mL-3 L (adjustable via metering pump)
Single Cell Dosing Range 0.2 g-3 kg (adjustable via metering pump)
Dosing Accuracy ±1%
Dispensing Speed Max 3 mL/s, adjustable
Liquid Pipe Size φ6
Heat Sealing Temperature Ambient ~ 250 °C, freely configurable
Temperature Control Precision ±2 °C
Adjustable Sealing Pressure 0-5 kg/cm²
Sealing Time 0-99 s adjustable
Standard Seal Width 5 mm ±0.4 mm (3-10 mm customizable per customer demand)
Max Seal Length 190 mm
Standard Sealing Blade Length 200 mm
Seal Thickness Uniformity Thickness deviation between any two sealing points <15 μm
Heating Elements 300 W heating tubes; actual operating power approx. 0.6 kW
Power Supply AC220 V / 50 Hz
Rated Power 1 kW
Overall Dimension L680 × W620 × H1700 mm
Net Weight Approx. 95 kg

Applications

  • Single-station vacuum pumping, filling, soaking and pre-sealing for batteries and capacitors
  • Integrated electrolyte processing inside glove box or dry room environments
  • Multi-step electrolyte process trials on one machine in R&D and pilot production
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