This ultrasonic metal spot welder for battery tabs is universally applicable to metal welding for winding and stacking cell processes. It features compact size, convenient operation, robust mechanical structure, stable and safe operation.
Key Features
- Touchscreen HMI with intuitive operation and automatic frequency tracking function
- Oxide-free welding; built-in ultrasonic cleaning function enables perfect welding without pre-surface treatment even when metal surfaces carry contaminants or oxides
- No pre-treatment of workpieces required; solid-state bonding without solder or flux for cost-effective operation
- Ultra-short welding cycle: instantaneous bonding completes within 0.01-2 seconds
- Firm welding joints; operating temperature stays below material annealing temperature without altering workpiece metallographic structure
- Weld strength surpasses that of other welding methods with neat and clean joint cross-sections
- Advanced constant current & constant voltage circuit technology with continuously adjustable ultrasonic amplitude
- Intelligent ICS cabinet control system with secondary ultrasonic function; power-on self-test, segmented intelligent amplitude control and automatic frequency tracking
- German-style X linear guide structure for welding head moving components to deliver ultra-high precision
Technical Specifications
| Control System |
Built-in ultrasonic generator with adjustable power & frequency; switching power supply delivers constant voltage & constant current (constant amplitude), with stepless adjustable amplitude |
| Welding Time |
0~2 s |
| Welding Spot Size |
38 mm (customizable) |
| Weldable Substrate (Cathode) |
A. Aluminum Foil: 0.010-0.020 mm; B. Pure Aluminum Strip: 0.1-0.2 mm |
| Weldable Substrate (Anode) |
A. Copper Foil: 0.006-0.012 mm; B. Nickel-Plated Copper Strip: 0.1-0.2 mm |
| Max Weldable Layers |
≤40 layers (custom sonotrode required for 40~50 layers) |
| Transducer Frequency |
20 kHz ±0.15 kHz |
| Transducer Peak Power |
2000 W |
| Frequency Tracking Range |
20 kHz ±1 kHz |
| Welding Modes |
Time control & energy control available |
| Adjustable Amplitude Range |
10%~100% |
| Weld Quality |
Interlayer metal interpenetration for robust bonding; no missing welds or cold joints, crack-free at welding zone and surrounding areas |
| Drive Type |
Pneumatic |
| Power Supply |
AC220V/50 Hz |
| Compressed Air Supply |
0.5~0.7 MPa |
Applications
- Cathode/anode tab-to-current-collector welding in winding and stacking type cells
- Tab welding stations in lithium-ion, Ni-Cd and Ni-MH battery production
- Oxide-free metal bonding for prototype cell assembly in R&D laboratories
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