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  • Continuous Doctor Blade Coater

Continuous Doctor Blade Coater

Product code : LM-KD200         Comments (0)        Add Comment
Marka :  LM Instruments
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This doctor blade continuous coater fits various substrates, primarily for lithium batteries. With mass-production-grade coating precision, uniformity and superior drying, it is an ideal pilot machine for R&D on Li-ion batteries, supercapacitors and nickel-based secondary batteries.

Key Features

  • Substrate tension control ensures stable web transport with an edge correction unit.
  • Hot air oven with top & bottom dual air supply for excellent drying performance.
  • Comma blade metering with a precision adjustment mechanism for high coating accuracy.
  • Analog power heating control, high precision and long service life.
  • PLC control with user-friendly touchscreen operation.
  • Optional solvent recovery unit.

Technical Specifications

Blade Structure Double-sided comma blade
Single Oven Length 1 m
Applicable Systems Coating for cathode & anode sheets of NCM, LFP, LCO, LMO, graphite, silicon-carbon and other battery material systems
Coating Mode Continuous doctor blade coating
Coating Speed 0–0.5 m/min
Applicable Substrate Thickness Al foil: 8–30 μm; Cu foil: 6–30 μm
Heating Power per Oven Section 3 kW
Max Designed Oven Temperature 150°C; single-section temperature deviation ≤±2.5°C
Air Supply Top & bottom air blowing; shared heater for upper and lower air chambers
Designed Roll Width 230 mm
Max Guaranteed Coating Width ≤200 mm
Metering Roller Width 100 mm
Coating Thickness Accuracy ±3 μm
Applicable Slurry Viscosity 2000–12000 mPa·s
Single-side Dry Coating Thickness 20–200 μm
Applicable Solvent (Oil-based) NMP (s.g=1.033, b.p=204°C)
Applicable Solvent (Aqueous) H₂O/NMP blend (s.g=1.000, b.p=100°C)
Applicable Solid Content 20–85%
Coating Dimension Tolerance (mm) Ls ±1, Ws ≤±0.5
Front-Back Registration Tolerance (mm) L ≤±1, W ≤±0.5
Power Supply 3-phase 5-wire 380 V / 50 Hz, voltage fluctuation range: +8% ~ -8%
Total Startup Power 6 kW

Applications

  • Coating R&D for NCM, LFP, LCO, LMO, graphite and silicon-carbon electrode materials.
  • Pilot production trials for Li-ion battery, supercapacitor and Ni-based secondary battery electrodes.
  • Coating thickness and uniformity optimization across different slurry viscosities.
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