This three-roll transfer coater supports continuous and intermittent coating for surface coating on various substrates, widely adopted in the lithium-ion battery industry.
Key Features
- Double servo lead-screw control for the metering roller adjusts the trailing edge for slurries of different viscosities.
- Equipped with receiving platform, partition platform, unwinding tension control and dual tension trailing system.
- Edge correction units installed at the unwinding section, oven outlet and trailing section.
- Freely switchable between continuous and intermittent coating modes.
- Substrate tension control ensures stable web transport with an edge correction unit.
- Hot air oven with top and bottom dual air supply for superior drying performance.
- Three-roll transfer coating with a wide processing window.
- Comma doctor blade paired with a precision adjustment mechanism for high coating accuracy.
- Analog power heating control delivers outstanding temperature precision and long service life.
- PLC control with intuitive touchscreen operation.
- Optional solvent recovery treatment unit.
Technical Specifications
| Coating Modes |
Continuous coating, intermittent coating |
| Coating Speed |
Approx. 0.9–2 m/min |
| Intermittent Coating Segments |
Coated length 10–5000 mm, blank length 10–500 mm |
| Applicable Substrate Thickness |
Al foil: 8–30 μm, Cu foil: 6–30 μm |
| Guaranteed Max Coating Width |
≤280 mm |
| Coating Thickness Accuracy |
±3 μm |
| Coating Areal Density Tolerance |
S ±1.5% (substrate included, edge abnormal areas excluded; sampling criteria refer to product evaluation document) |
| Applicable Slurry Viscosity |
2000–12000 mPa·s |
| Single-side Dry Coating Thickness |
20–200 μm |
| Coating Dimension Tolerance (mm) |
L ≤±1, W ≤±0.5 |
| Front-Back Registration Tolerance (mm) |
L ≤±1, W ≤±0.5 |
| Edge Correction Deviation |
≤0.3 mm |
| Oven Sections |
3 sections |
| Single Oven Length |
1 m |
| Max Designed Oven Temperature |
150°C; temperature deviation within single oven section ≤±2.5°C |
| Air Supply Mode |
Top & bottom air blowing; shared heater for upper and lower air chambers |
Applications
- Surface coating processes in lithium-ion battery electrode manufacturing.
- Comparative trials of continuous and intermittent coating modes.
- Edge alignment and coating uniformity testing across substrate thicknesses.
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