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  • Roll-to-Roll Continuous Hydraulic Calender

Roll-to-Roll Continuous Hydraulic Calender

Product code : LM-HRPER-300         Comments (0)        Add Comment
Marka :  LM Instruments
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Equipped with unwinder & rewinder for continuous roll-to-roll calendaring of lithium battery cathode and anode electrodes. It achieves excellent transverse & longitudinal rolling uniformity and premium electrode surface, suitable for production requiring consistent rolling force and roll gap.

Key Features

  • Servo electric oil pump ensures precise, stable pressure control
  • Servo-driven wedge block for high-precision, user-friendly roll gap adjustment
  • Built-in unwinding & winding unit for continuous web calendaring
  • Automatic edge position correction on unwinder and rewinder to keep neat web edges after calendaring
  • Imported cold-rolled Cr-Mo steel rolls with heat, cryogenic and hard chrome treatments, featuring uniform high hardness and superior wear resistance
  • Patented hydraulically balanced rolling mechanism maintains steady pressure and uniform calendaring in all directions
  • Wedge-type roll gap adjustment assembly
  • PLC+HMI control system for simple parameter configuration
  • Hard chrome plated roll surface with anti-corrosion property and low maintenance demand

Technical Specifications

Continuous Rolling Force 0–50 T
Pressure Supply Servo electric oil pump
Pressure Control Accuracy ±0.5 T
Roll Gap Adjustment Servo-driven wedge block (specify servo adjustment when ordering)
Gap Adjustment Precision 0.001 mm, displayed on touch screen
Guide Roller Aluminum alloy with HV700 hard anodized surface
Adjustable Calendaring Gap 0–3 mm
Calendaring Speed 0.3–4 m/min
Roll Size φ200 mm × 330 mm
Roll Working Width 330 mm
Max Base Material Width 300 mm
Roll Performance Surface hardness HRC65–70, hardened layer ≥15 mm, circular runout ≤±2 μm
Roll Surface Roughness Ra 0.2 μm
Roll Material 9Cr3Mo high-alloy cold rolling steel with hard chrome plating ≥0.15 mm thick
Calendaring Precision ±2 μm
Hydraulic Cylinders 2 pcs, bore φ125 mm, stroke 10 mm
Unwinder & Rewinder Servo automatic tension control + photoelectric auto edge correction
Edge Correction Accuracy ±0.5 mm
Max Winding Diameter 250 mm
Loading Shaft 3-inch air expanding shaft
Power Supply Single-phase AC220V ±10%, 50 Hz
Total Rated Power 3 kW

Applications

  • Continuous roll-to-roll calendering of lithium battery cathode and anode electrodes
  • Industrial-scale control of electrode density and thickness uniformity
  • Automation of the continuous calendering step in battery production lines
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