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  • Automatic Pouch Winding Machine

Automatic Pouch Winding Machine

Product code : LM-AWS-100         Comments (0)        Add Comment
Marka :  LM Instruments
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For precision winding of prismatic lithium battery cells. Cathode and anode sheets with separator are fed to the winding section, wound per process parameters, with automatic end-tape attaching and automatic discharging of the finished cell.

Key Features

  • Dual winding needle design with adjustable winding speed.
  • Vertical end-tape application (tape parallel to electrode tabs) delivers flat adhesion with precisely controllable position; no cell over-tensioning for stable taping performance.
  • Dual active separator unwinding controlled by encoders; high-precision proportional air valves maintain constant tension and enable smooth automatic tension adjustment during winding.
  • Equipped with an electrode dust removal unit.
  • Insertion function for a two-stage winding process: after completing the preset turns of the first winding segment, an auxiliary fixture inserts, then the second segment finishes in one continuous cycle.
  • The gap between the two winding sections provides stress relief for the first segment, preventing cell deformation and S-shaped distortion.
  • PLC+HMI control system for intuitive and straightforward operation.

Technical Specifications

Separator Width / Winding Needle Size / Electrode Width Separator Width 25~100 mm, Winding Needle Size 16~60 mm, Electrode Width 23~98 mm
Material Specifications (Cathode) Length 180~2000 mm; Width 23~98 mm; Thickness 0.1~0.2 mm
Material Specifications (Anode) Length 180~2000 mm; Width 23~98 mm; Thickness 0.1~0.2 mm
Material Specifications (Separator Roll) Format: roll stock; Width 25~100 mm; Thickness 0.016~0.045 mm; Inner Core Diameter 76.2 mm; Outer Diameter 250 mm
Material Specifications (End Tape Roll) Format: roll stock; Width 8~20 mm; Thickness 0.01~0.035 mm; Inner Core Diameter 76.2 mm; Outer Diameter 150 mm
Winding Needle Sizes 10~18 mm / 16~60 mm
Production Capacity 6~10 cells per minute (varies with winding needle size and electrode length/width)
Winding Precision Electrode width tolerance <0.2 mm on the premise that materials meet the following requirements: 1. Electrode camber deviation <+1 mm / 500 mm; 2. Separator roll taper deviation <+0.2 mm
Winding Alignment Performance Separator alignment deviation <±0.5 mm; Electrode alignment deviation <±0.5 mm. Supports winding structure of anode wrapping cathode and separator wrapping anode; cross-section alignment tolerance of finished cells: ±0.5 mm
Power Supply AC220V, 50 Hz
Rated Power 1 kW
Compressed Air Supply 0.4~0.6 MPa

Applications

  • Automatic precision winding of prismatic lithium-ion battery cells
  • Winding stage of battery cell production lines
  • R&D and pilot-scale production for assembling complete cells from electrodes and separator
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